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Introducing case studies on solving productivity improvement challenges through "friction welding."

Significantly improves productivity! Suitable for mass production due to the ability to join in a short time.

We would like to introduce a case study on solving productivity improvement challenges through "friction stir welding." As a challenge, during complete penetration welding, there is a possibility of defects such as cracking, insufficient penetration, and poor fusion. "Friction stir welding" can reduce processing time by more than 90% compared to complete penetration welding, and it allows for joining without the need for groove preparation or backing bars. 【Case Study】 ■ Challenge: During complete penetration welding, there is a possibility of defects such as cracking, insufficient penetration, and poor fusion. ■ Solution: Compared to complete penetration welding, processing time is reduced by more than 90%, and joining is possible without the need for groove preparation or backing bars. *For more details, please refer to the PDF document or feel free to contact us.

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  • Secondary steel products

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Introduction of cost reduction examples using "friction welding" (1)

We will introduce a case where the use of expensive materials was reduced and cost savings were achieved by using dissimilar metal bonding!

We would like to introduce an example of cost reduction through "friction stir welding." The challenge was that, despite only needing a small portion of expensive material, the inability to join it with inexpensive materials resulted in the entire component being made of costly materials, leading to increased material costs. By using expensive materials only where necessary through "friction stir welding" and utilizing inexpensive materials for the other parts, material costs can be reduced. 【Case Summary】 ■ Challenge: Despite only needing a small portion, the inability to join with inexpensive materials resulted in the entire component being made of costly materials, increasing material costs. ■ Solution: By using expensive materials only where necessary through friction stir welding and using inexpensive materials for the other parts, material costs can be reduced. *For more details, please refer to the PDF document or feel free to contact us.

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  • Secondary steel products

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Introduction of cost reduction examples using "friction welding" (2)

Introducing a case study that achieved cost reduction by reducing material loss through the joining of dissimilar metals!

Through "friction stir welding," it is possible to reduce material and processing costs. Additionally, by using friction stir welding on difficult-to-machine materials, it is possible to reduce processing time. As a challenge, some materials require machining from the raw material due to insufficient strength with conventional welding methods. This results in significant material loss and increased processing numbers, leading to high costs. Therefore, by friction stir welding dissimilar metals, it is possible to reduce material and processing costs. [Case Overview] ■ Challenges - Some materials must be machined from the raw material due to insufficient strength with conventional welding. - Significant material loss occurs, and the number of processes increases, resulting in high costs. ■ Solution - By friction stir welding dissimilar metals, it is possible to reduce material and processing costs. *For more details, please refer to the PDF document or feel free to contact us.

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  • Secondary steel products

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