Friction Welding Machine - List of Manufacturers, Suppliers, Companies and Products | IPROS

Friction Welding Machine Product List

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Nitto Seiki Co., Ltd. Company Profile

Our manufacturing is from the customer's perspective. We propose and produce sturdy, high-quality machines.

Nitto Seiki Co., Ltd. is a domestic specialized manufacturer located in Aichi-gun, Aichi Prefecture, engaged in the design, production, engineering, technical guidance, and sales of friction welding machines. We handle a variety of products, including the "Ball Link Joint Dedicated Machine," which can be smoothly introduced and immediately utilized as a powerful asset, as well as "Reinforced Steel Crimping Dedicated Machines" and "Construction Machinery and Track Roller Dedicated Machines." As a developer and manufacturer of friction welding machines, we actively engage in product development, offering a rich variety and flexible customization options. 【Business Content】 Design, production, engineering, technical guidance, and sales of the following: ■ Friction Joining Equipment - Horizontal and vertical friction welding machines, friction surfacing machines, friction stir welding machines ■ Aluminum Casting Equipment - Gravity casting machines, low-pressure casting machines, sprue cutting machines - Core sand crushing machines, pressure testing machines, melting holding furnaces ■ Automation and line systemization of the above equipment *For more details, please refer to the PDF materials or feel free to contact us.

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Friction welding is a process. *Explanatory materials are currently being distributed.*

Friction welding is a solution that effectively utilizes friction heat to enable the joining of dissimilar metals such as steel, stainless steel, copper, aluminum, and titanium!

"Friction welding" is a method that effectively utilizes the energy generated by frictional heat produced when metals are brought into contact and rotated against each other, applying high pressure to achieve joining. It allows for the joining of dissimilar metals such as steel, stainless steel, copper, aluminum, and titanium, resulting in a friction weld joint with high strength. [Features] - It is a solid-state joining process. - It achieves joining strength equivalent to that of the base material. - It has reproducibility, ensuring stable quality. - It enables the joining of dissimilar metals. - There is minimal thermal impact outside the joint area. *For more details, please refer to the PDF materials or feel free to contact us.

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Introducing case studies on solving productivity improvement challenges through "friction welding."

Significantly improves productivity! Suitable for mass production due to the ability to join in a short time.

We would like to introduce a case study on solving productivity improvement challenges through "friction stir welding." As a challenge, during complete penetration welding, there is a possibility of defects such as cracking, insufficient penetration, and poor fusion. "Friction stir welding" can reduce processing time by more than 90% compared to complete penetration welding, and it allows for joining without the need for groove preparation or backing bars. 【Case Study】 ■ Challenge: During complete penetration welding, there is a possibility of defects such as cracking, insufficient penetration, and poor fusion. ■ Solution: Compared to complete penetration welding, processing time is reduced by more than 90%, and joining is possible without the need for groove preparation or backing bars. *For more details, please refer to the PDF document or feel free to contact us.

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  • Secondary steel products
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Introduction of cost reduction examples using "friction welding" (1)

We will introduce a case where the use of expensive materials was reduced and cost savings were achieved by using dissimilar metal bonding!

We would like to introduce an example of cost reduction through "friction stir welding." The challenge was that, despite only needing a small portion of expensive material, the inability to join it with inexpensive materials resulted in the entire component being made of costly materials, leading to increased material costs. By using expensive materials only where necessary through "friction stir welding" and utilizing inexpensive materials for the other parts, material costs can be reduced. 【Case Summary】 ■ Challenge: Despite only needing a small portion, the inability to join with inexpensive materials resulted in the entire component being made of costly materials, increasing material costs. ■ Solution: By using expensive materials only where necessary through friction stir welding and using inexpensive materials for the other parts, material costs can be reduced. *For more details, please refer to the PDF document or feel free to contact us.

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  • Secondary steel products
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Introduction of cost reduction examples using "friction welding" (2)

Introducing a case study that achieved cost reduction by reducing material loss through the joining of dissimilar metals!

Through "friction stir welding," it is possible to reduce material and processing costs. Additionally, by using friction stir welding on difficult-to-machine materials, it is possible to reduce processing time. As a challenge, some materials require machining from the raw material due to insufficient strength with conventional welding methods. This results in significant material loss and increased processing numbers, leading to high costs. Therefore, by friction stir welding dissimilar metals, it is possible to reduce material and processing costs. [Case Overview] ■ Challenges - Some materials must be machined from the raw material due to insufficient strength with conventional welding. - Significant material loss occurs, and the number of processes increases, resulting in high costs. ■ Solution - By friction stir welding dissimilar metals, it is possible to reduce material and processing costs. *For more details, please refer to the PDF document or feel free to contact us.

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  • Secondary steel products
  • Friction Welding Machine

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Friction Welding Machine FF Series 【Standard Model】

Flagship of the friction welding machine "Nitto Seiki FF Series"

Friction welding fundamentally solves the problems of "welding defects" and "insufficient strength"!! ■ Main Features - A robust structure that supports strong joints - User-friendly and intuitive operation for everyone - Quality assurance for all products through comprehensive processing data measurement and monitoring - Overwhelming trust recognized by the world since 1966 ■ Other Features - Joint strength comparable to base materials achieved through solid-state bonding - Joining of dissimilar metals - "Optimal solution for weight reduction" realized through hollowing - Dramatic cost reduction by eliminating heavy cutting and minimizing machining allowances - Minimization of heat-affected zones (HAZ) - Improved material yield - Overwhelming productivity through short-time joining - Stabilization of quality (excellent joint reproducibility) - Clean production environment (no spatter, no fumes). ■ Materials SS, S**C, SPH, STK, SG, SCM, SCr, SNCM, SNC, SMn, SUS, SKH, SKD, SUH, SUJ, Cu, Al, Inconel, Titanium, etc. If you have any questions or concerns, please contact us at the email address below. Nitto Seiki Sales Department nitto@mb.ccnw.ne.jp

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Friction Welding Machine FF Series 【Ultra Small Diameter Dedicated Model FFM】

A new standard for ultra-small diameter friction welding achieved by ultra-high-speed spindles and thrust servo control.

Flagship of Friction Welding Machines: "Nitto Seiki FF Series" Dedicated Model for Ultra-Small Diameters: FFM ■ Main Features - Equipped with ultra-high-speed rotating spindle - Stable pressure application with low thrust through servo control - User-friendly and intuitive operation for everyone - Quality assurance for all units through comprehensive processing data measurement and monitoring ■ Other Features - Joint strength comparable to base materials due to solid-state bonding - Joining of dissimilar metals - Dramatic cost reduction by eliminating heavy cutting and minimizing machining allowance - Minimization of heat-affected zone (HAZ) - Improved material yield - Outstanding productivity through short bonding times - Stabilization of quality (excellent bonding reproducibility) - Clean production environment (no spatter, no fumes) ■ Materials SS, S**C, SPH, STK, SG, SCM, SCr, SNCM, SNC, SMn, SUS, SKH, SKD, SUH, SUJ, Cu, Al, Inconel, Titanium, etc. If you have any questions or concerns, please contact us at the email address below. Nitto Seiki Sales Department nitto@mb.ccnw.ne.jp

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Friction Welding Machine FF Series [Special Model for Construction Machinery Track Rollers]

Trust recognized by the world since 1966. Achieving strength comparable to the base material in the joining of track rollers.

Flagship of Friction Welding Machines: "Nitto Seiki FF Series" Dedicated Model for Construction Machinery Track Rollers ■ Main Features - Robust structure supporting strong joints - User-friendly and intuitive operation - Dual chuck design optimized for track rollers - Interface optimization with automatic supply and discharge devices - Comprehensive measurement and monitoring of all processing data for quality assurance - Overwhelming trust recognized worldwide since 1966 ■ Additional Features - Solid-state bonding providing joint strength comparable to the base material - Exceptional productivity through short bonding times - Stabilization of quality (excellent joint reproducibility) - Minimization of heat-affected zones (HAZ) - Clean production environment (no spatter, no fumes). ■ Materials SMn, S45C, SCM440, etc. If you have any questions or concerns, please contact us at the email address below. Nitto Seiki Sales Department nitto@mb.ccnw.ne.jp

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Friction Welding Machine FF Series 【Servo Control Model FF-NS】

Strong and smart. A high-precision machine created by the main axis and thrust, powered by two servos.

■Main Features - High-precision joint phase control through main spindle servo control - Outstanding pressure welding reproducibility through thrust servo control - Miniaturization of hydraulic units to minimize installation area - Robust structure supporting strong joints - User-friendly and intuitive operability for everyone - Quality assurance for all units through comprehensive processing data measurement and monitoring - 25 years of stable operation woven by technology since the first servo unit ■Other Features - Joint strength comparable to base materials achieved through solid-state bonding - Joining of dissimilar metals - "Optimal solution for weight reduction" realized through hollowing - Dramatic cost reduction by eliminating heavy cutting and minimizing machining allowance - Minimization of heat-affected zone (HAZ) - Improvement in material yield - Outstanding productivity through short-time bonding - Stabilization of quality (excellent joint reproducibility) - Clean production environment (no spatter, no fumes). ■Materials SS, S**C, SPH, STK, SG, SCM, SCr, SNCM, SNC, SMn, SUS, SKH, SKD, SUH, SUJ, Cu, Al, Inconel, Titanium, etc. If you have any questions or concerns, please contact us at the email address below. Nitto Seiki Sales Department nitto@mb.ccnw.ne.jp

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